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Actuators – High-Tech with a Memory

Shape memory alloys (SMA) have been revolutionizing industries from aerospace and automotive to consumer electronics for decades.

What is behind it?

The special effect of SMA is based on a thermally or mechanically induced phase transformation. This results in, among other things:

  • Pseudoelasticity: "Elastic" behavior up to 8% strain
  • Pseudoplasticity: Stress-strain behavior usable for actuation
  • Internal sensor effect: Resistance change during phase transitions

Material Basics

  • Nickel-titanium alloys (binary/ternary)
  • Available as wire, rod, tube, or sheet
  • Transformation temperature: -200 °C to +100 °C
  • Strain: up to 5% (depending on cycle count)
  • Blocking forces: up to 400 N/mm²
  • Cycle stability: up to >3 million cycles
  • Extremely high specific energy density → ideal for miniaturization

The Discovery of the Effect

As early as 1959, William J. Buehler discovered the first unique properties of NiTi alloys. Since then, progress has been rapid:

  • 1961: Shape memory effect discovered by chance
  • 1962: First description by F. E. Wang
  • 1967: First conference on SMA technology

Applications in Industry & Everyday Life

First mass production applications

  • 1969: 200 bar connector for Grumman F-14 (Cryofit)
  • 2004: First SMA wire application: "Omnipod" insulin pump

Consumer

  • 1988: Philips Café Gourmet – SMA valve controls water flow
  • Later: Rice cookers, air conditioning units, thermal valves

Automotive

  • 1989: Mercedes S-Class – SMA bypass valve for power steering
  • 2005: CVT oil level control (Mercedes A/B Class)
  • Today: Battery thermal management, cooling air, oil

Consumer Electronics

  • 2015: Smartphone cameras – autofocus & image stabilization with SMA wire
  • 2023: SMA 8-Wire System – combination of AF and OIS (40 million units)
Illustration of SMA technology
Status Quo